The Problem
As a leading design, engineering and manufacturing company, we were tasked with developing an ergonomic die set trolley capable of lifting and maneuvering up to 6,000kg of components. The primary objective was to prevent downtime during a manufacturing process when a press required changing.
The challenges
The trolley needed to be both functional and adaptable to varying conditions within the factory environment. Some of these variations included:
- Uneven Flooring: Flooring was not consistent, requiring a stable yet flexible trolley design.
- Variable Press Heights: Different press machines throughout the facility had varying heights, requiring an adjustable lifting mechanism.
- Substantial Load Capacity: With a requirement to lift and move 6000kg, the trolley needed to be both powerful and safe, ensuring efficient operation while minimising operator strain.
The Solution
To address these challenges, we designed and manufactured a die set trolley with the following key features:
- Adjustable Height Mechanism: A robust lifting system was incorporated, allowing the trolley to accommodate varying press heights seamlessly. This ensured compatibility across different machines in the factory.
- Motor Mover System: The integration of a motor mover facilitated effortless movement, even across the factory’s uneven floors. This significantly reduced the physical effort required from operators, improving safety and efficiency.
- Push-Pull Drive System: A drive system was implemented to enhance maneuverability, allowing precise positioning of heavy components with minimal manual input.
The introduction of the die set trolley reduced downtime, improved safety, and enhanced versatility.
